Introduction of Optical Inspection Machine
SED-QYDJ-C optical inspection machine utilizes vision systems to detect visible foreign objects, which collectively enable bottle inspection machines using visual methods to maintain the quality, safety, and consistency of bottled products in industries like pharmaceuticals, beverages, food processing, and cosmetics, among others.
Working Process of Optical Inspection Machine
Vials or vials need to be inspected of each detection station rotate along the axis with high speed. The liquid in the vial rotate with it, driving away the foreign body and with the liquid rotating up. After suddenly stop, the foreign body will continue rotate in the liquid in inertial motion. At this point, industrial camera will capture a sequence of images. Based on sequential images in time and space continuity, these images are analyzed through image processing techniques and be sorted according to the color, shape and trajectory.
Inspection process: waiting for inspection → infeed → enter inspection area → rotate → stop → take pictures → software detection → sorting.
Features of Optical Inspection Machine
- High-Resolution Cameras: Equipped with high-definition cameras capable of capturing detailed images of bottles passing through the inspection system.
- Multiple Angle Inspection: Utilizes cameras positioned at various angles to inspect bottles comprehensively, checking for defects, contaminants, or inconsistencies.
- Image Processing Algorithms: Advanced image processing software analyzes captured images, detecting abnormalities, foreign particles or other defects in bottles.
- User-Friendly Interface: Intuitive interfaces with user-friendly controls for operators to monitor the inspection process, adjust settings, and review inspection results.
- Integration Capabilities: Ability to seamlessly integrate with other production line equipment or conveyor systems for streamlined bottle inspection in manufacturing plants.
Applications of Optical Inspection Machine
The automated optical inspection machine is able to connect with a forming line such as the Vials Forming Line, Cartridges Forming Line, or Pre-filled Syringes Forming Line.
- There are many types of products that can be inspected: solution liquid, pure water, antibiotics, suspensions, eye drops, and diagnostic reagents.
- A variety of defects can be detected: particles, impurities, appearance defects of glass containers, and microwave cracks.
