Automatic Soft Bag IV Solution Production Line
The non-PVC soft bag IV solution production line can finish such procedure as printing, bag-making, bag-filling, and sealing. It owns the advantages of high productivity, good stability, and low error rates.
Product Description
Description of IV Solution Production Line
Automatic IV Fluid Filling Line is the highest efficiency aseptic product line. It can finish such procedure as printing, bag-making, bag-filling, and sealing. With the advantages of high productivity, good stability, and low error rates.
Features of IV Solution Production Line
- The latest advanced technology, solid structure, stable and reliable
- Advanced touch screen operation, aptitude control time, temperature, pressure, and filling meter, etc. Parameters can be set and monitored by computer
- The machine has strong memory recall system. Aims at different film material, user can store practice welding parameters and set to use
- It can set automatically start up, set to warm-up machine, and guarantee enough running time
- Applicable to any round or flat IV solution bags with different shapes
- The filling system adopts mass flowmeter to metering, high precision and wide range for filling quantity, CIP/SIP online
- Precise arrangements. The server system, PLC, pneumatic elements and so on, all adopt international brands, assured to run steadily and reliably
- Its structure is unique, and the production efficiency is high, it can produce 6000 single chamber or multi-chamber soft bags every hour
- The production line integrates bag making, filling, and sealing into one, its length is compressed by 1/3, the area of the workshop and air-conditioner purifier are decreased by 1/3, so it can decrease the investment cost and maximize value
- In pharmaceutical production line for I.V. solutions, all components that contact with the filled liquid are made of stainless steel or nontoxic polypropylene material, which ensures that the liquid is not contaminated and meets the strict hygiene standards
The Advantages of Soft IV Bag
The flexible IV solution bag has many advantages compared to the glass bottle or blow molded plastic container. It is easy to handle, carry and store; it is collapsible which makes air vents redundant. Light in weight, small, and highly transparent.
Applications of IV Solution Production Line
The bag IV solution production line consists of three parts: forming, filling, and sealing.
IV Fluid Filling Line can be connected to other auxiliary equipment to form an integrated line.
It is suitable for 500ml-1000ml infusion soft bag production in pharmaceutical factories, such as general solutions, special solutions, dialysis solutions, parenteral nutrition, antibiotics, irrigation solutions, and disinfectant solutions, etc.
Equiment Details
Film-setting Station
Fastened with easily-operated gas tank, and film constant tension system is adopted to ensure a constant film tension.
Printing Station
Batch number, production date, expiration date and other information can be printed. Hot foil roll change without tools, secured by pneumatic clamps
Mould-opening Structure
100% guaranteed successful film opening
Bag-forming Station
Welding and cutting are completed at one station to ensure no deviation in cutting
Port Delivery Station
With automatic lifting function of bag mouth, automatic monitoring of feeding
Port Welding Station
Adopt preheating and multiple welding sealing technology
Technical Data
| Model | SED-1800RDX-J | SED-3500RDX-J |
| Max. Productivity | 2500 bags / hour, 250 ml * based on non foam products, the liquid pressure is between 1 and 4 kg/cm + 0.2 cm² | 3500 bags / hour, 500 ml * based on non foam products, the liquid pressure is between 1 and 4 kg/cm + 0.2 cm² |
| Filling Liquid | Standard intravenous infusion | |
| Filling Range (ml) | 500 | 500, 1000 |
| Filling Precision (ml) | 500 ±2.5 | 500 ±2.5, 1000 ±3 |
| Filling System | mass flow meter connected to pneumatic diaphragm valve | |
| Inner Diameter of Film Coil (mm) | minimum 150 | |
| Outer Diameter of Film Coil (mm) | maximum 600 | |
| Soft Bag Printing | thermal transfer printing, monochrome | |
| Printing Area | maximum 200 x 120 mm for each bag | |
| Seal Method | contact heating seal | |
| Welding Temperature | 100°C – 170°C ± 2°C | |
| Inner Diameter of Printing Film Coil (mm) | 76,2 +1 | |
| Outer Diameter of Printing Film Coil (mm) | maximum 150 | |
| Sterilization | the filling system is sterilized online at 121 °C, including in-place cleaning / in-place steam system | |
| Liquid Supply | the filling system is sterilized online at 121 °C, including in-place cleaning / in-place steam system | |
| Power Supply | 3 x 460 V +PE / N + 15 % / – 5 % | 3 x 380 V +PE / N + 15 % / – 5 % |
| Power Consumption (kW) | 22 | 40 |
| Overall Dimension (mm) | 5500*2500*2100 | 7865*2660*2250 |
| Total Weight (kg) | 4500 | 8000 |
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