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Fully Automatic Oral Liquid/Syrup Filling Production Line

A combination of ultrasonic cleaning and washing, high-temperature water sterilizing, infrared drying, multi-head filling and sealing technology. The whole line linked is controlled with automation. Simple to operate with advanced technology utilizing mechanical and electrical integration.

 


Product Description

Introduction of Oral Liquid Filling Production Line

This filling production line is made up of an ultrasonic washing machine, infrared drying and sterilizing machine, and a filling and capping machine, which is divided into the washing area, drying and sterilizing the area, and filling and sealing area. The complete line can manufacture soundly and combine with other machines and complete the following procedures: watering, ultrasonic washing, bottle clamping with manipulators, turning, water flushing, air charging, preheated drying and sterilizing, cooling, filling, cap arranging, cap-feeding, and capping/sealing.

The linear type washing machine is used to clean the inside and outside of vials and glass bottles. It has the following characteristics:

  • Bottles are fed continuously by a mesh belt into the machine.
  • Vials are cleaned by spraying water with different working media.
  • Tunnel is operated in intermittent movement.
  • Bottle pocket is used to hold the bottle for cleaning the transportation.

Features of Oral Liquid Filling Production Line

  • The frame is made of stainless steel, with a polished surface. In the machine, key components include the main driving mechanism and working media piping/control system and others
  • The operating area and the side protective board are made of AISI304 stainless steel. The surface of the device is covered with brushed stainless steel
  • The washer is equipped with a tank to save circulating water and includes a heating tube and temperature sensor inside. It can control the circulating water temperature to above 65℃
  • Control Cabinet connects with the main machine and is made of 304 stainless steel
  • The machine can be drained completely
  • The orbital welding is used for SS pipes conforming to the EU standard
  • 20% of welding is checked with Borescopes
  • Automatic water drainage after production

 

Applications of Oral Liquid Filling Production Line

  • Pharmaceutical: Oral liquid, syrup, etc
  • Food: Oral water, energy drink, etc.

 

 

 

Technical Data

Linear Bottle Washing Machine

NameConsumptionPressure
Circulating Water0.3~0.35MPa (with pressure indication)
WFI1200 L / h0.3~0.35 MPa (with pressure indication  Protection)
Compressed Air50 m3/h0.35 MPa (with pressure indication protection)

Sterilization and Depyrogenation Tunnel

DimensionDataUnit
Length3700mm
Width1750mm
Height1850mm
Total Power12kW
Weight1800kg
Throughput
( vials:50ml)
100Vials/min
Breakage Ratio≤1‰

Aseptic Liquid Filling Machine

DimensionDataUnit
Length6200mm
Width2500mm
Height2520mm
Total Power96kW
Weight

Output
( vials:50ml)

5600

100

kg

vials/min

Max. temperature320
Outfeed Temperature

(by heat exchanger)

≤ambient

temperature+5

Noise≤75dB(A)

Capping Machine

DimensionDataUnit
Length3240mm
Width1760mm
Height1680mm
Total Power4.5kW
Weight1400kg
Throughput (vials:50ml)100vials/min
Filling Precision≤±0.5%
Add Stopper Accuracy≥99.9%
Disrepair Rate≤1
Noise≤75dB(A)

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